How to sew a chinstrap on a US M1 helmet

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The US M1 Helmet Chinstrap Attachment System: Everything You Need to Know

During World War II, the chinstraps of the US M1 helmet were sewn directly onto the trigger guards. It wasn't until later that the attachment system was modified to a locking buckle system. If you're interested in restoring your US M1 helmet to its original condition or simply understanding this historical mechanism, you've come to the right place. Learn how to install a pair of chinstraps on your US M1 helmet.


US M1 Helmet Chinstrap Sewing Tutorial

Before you begin, you should know that the short part of the chin strap is the one with the hook . This part attaches to the left bridge of the helmet when you wear it. The long part with the buckle is on the right. Ready to recreate the authenticity of the era? Follow the guide!

Step 1: Passing the strap through the bridge

Thread the strap through the eyelet of your helmet, paying particular attention to the direction of the hook. It's crucial that the hook doesn't end up on the inside when the helmet is worn. Make sure it's facing outward for a proper fit and authentic look.

Passing the chin strap through the trigger guard of the US M1 helmet
Pass the strap through the bridge, making sure the hook is facing the right way.

Step 2: Creating the fixing loop

Create a loop by passing the strap through the outside so that the end rests against the bridge. This loop is essential for the strength of the attachment.

Crease created with the US M1 helmet chinstrap around the trigger guard
Create a strong loop by passing the strap through the outside.

The loop you just created should measure approximately 2 cm in length at most . The stitching will then be done precisely in the center of this loop, ensuring a clean and strong finish.

Loop created with the US M1 helmet chinstrap
A 2cm loop, ready to be sewn in the center.

Step 3: Sewing the strap for a durable attachment

Hold the loop you have formed firmly. Now it's time to sew the three layers of webbing together. This step can be done with a traditional sewing machine . Choose a relatively tight zigzag weave for better strength.

Don't hesitate to run your machine back and forth to ensure optimal support and flawless stitching. Strength is key to a functional and durable chin strap.

Sewing the US M1 helmet chinstrap with a sewing machine
Sew the three layers with a sewing machine in a tight zig-zag pattern.

Once you've completed the first part, repeat the procedure with the second part of the chin strap on the other bridge. You're almost there!

Sewing the chin strap on the US M1 helmet
Do the same for the second chin strap.

Congratulations, your chinstrap is installed!

Congratulations! You have successfully sewn your US M1 heavy helmet chinstrap. This technique works whether your chinstrap is OD#3 (Olive Drab, lighter shade) or OD#7 (darker shade). Your helmet now has an authentic look, true to its history.

Side view of the chinstrap seam on the US M1 helmet
Your M1 helmet is now equipped with its sewn-in chin straps!

And if you're not happy with the result the first time, don't panic! You can undo the stitching. Gently run a cutter blade between the two straps to cut the threads, remove them, and repeat the sewing process. Practice makes perfect!

US M1 Helmet Chinstrap Dating Tool

Find out the age of your M1 helmet chinstrap with our exclusive dating tool. Tell us the characteristics of your strap and let our tool reveal its era!

Access the dating tool

1 comment

Bonjour. Auriez-vous une référence du type et de la couleur du fil à coudre à utiliser ? Merci d’avance

Frederic Broothaers

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